Great-planes Z526 Zlin Akrobat GP/EP ARF - GPMA1024 User Manual

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Champaign, Illinois
(217) 398-8970, Ext 5
Entire Contents © Copyright 2009 GPMA1024 Mnl
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT
INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
WARRANTY
Great Planes
®
Model Manufacturing Co. guarantees this kit to
be free from defects in both material and workmanship at the
date of purchase. This warranty does not cover any component
parts damaged by use or modification. In no case shall Great
Planes’ liability exceed the original cost of the purchased kit.
Further, Great Planes reserves the right to change or modify this
warranty without notice.
In that Great Planes has no control over the final assembly or
material used for final assembly, no liability shall be assumed nor
accepted for any damage resulting from the use by the user of
the final user-assembled product. By the act of using the
user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated
with the use of this product, the buyer is advised to return
this kit immediately in new and unused condition to the
place of purchase.
To make a warranty claim send the defective part or item to
Hobby Services at the address below:
Hobby Services
3002 N. Apollo Dr. Suite 1
Champaign IL 61822 USA
Include a letter stating your name, return shipping address, as
much contact information as possible (daytime telephone
number, fax number, e-mail address), a detailed description of
the problem and a photocopy of the purchase receipt. Upon
receipt of the package the problem will be evaluated as quickly
as possible.
Length:
52 in
[1320mm]
Radio: 4-5 channel system
w/ 4 std servos (electric),
or 5 std servos (glow)
Motor: RimFire .55 (42-60-480)
w/ APC 13 x 10 E-Prop
Engine: .46 .55 cu in
[7.5 9cc] two-stroke,
.52 .70 cu in
[8.5 11.5cc] four-stroke
Wingspan:
58 in
[1475mm]
Wing Area: 633 sq in
[40.9 dm
2
]
Weight:
6 6.75 lb
[2695-3005 g]
Wing
Loading:
22 – 24 oz/sq ft
[66 74 g/dm
2
]
SPECIFICATIONS
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Summary of Contents

Page 1 - SPECIFICATIONS

Champaign, Illinois(217) 398-8970, Ext [email protected] Contents © Copyright 2009 GPMA1024 MnlREAD THROUGH THIS MANUAL BEFORE STARTIN

Page 2 - INTRODUCTION

10o o 15. Use two #2 x 1/2" [13mm] sheet-metal screws to attach the control horn to the aileron. Important: Remove the screws and harden the h

Page 3

11Main Landing Gear Installationo 1. Locate the four 4mm wheel collars. Fit two wheel collars and a wheel onto the axles as shown. For each axle, mark

Page 4 - Optional Supplies and Tools

12Finish the Wingso 1. For this section you will be working with epoxy. It is a good idea to have some denatured alcohol and paper towels on hand to h

Page 5 - KIT INSPECTION

13o 5. With the epoxy fully cured, fit the aluminum wing tube into one wing. Fit the other wing to the tube and join the wings. If you ha

Page 6 - KIT CONTENTS

14o 2. Test fit the horizontal stabilizer in the fuselage. Be careful to install it so that the red, white and blue trim is facing

Page 7 - Aileron Servos & Control

15Hinge the Elevator & Ruddero 1. Locate six CA hinges. The hinges have a slit to help the CA wick into them better. Push a T-pin into the center

Page 8

16o 7. Fit the wheel collars (without the set screws) and the wheel as shown. Mark the position of the wheel collars on the axle using a felt-tip pen.

Page 9

17o 13. Align the tip of the rudder with the tip of the vertical stab. Deflect the rudder both directions a few times while pushing the rudder

Page 10

18o 6. Use your radio to center two servos. Remove the servo arms and set one servo aside for now. Fit a long servo arm to your elevator se

Page 11

19o 11. Apply a drop of thread-locking compound to the screws and thread the screws into the wheel collars. Set both elevators at neutral and

Page 12 - Finish the Wings

2TABLE OF CONTENTSINTRODUCTION ...2 AMA ...2SAFETY PRECAUTIONS ...

Page 13 - ASSEMBLE THE FUSELAGE

20o 17. Locate your rudder servo and servo arm that you set aside earlier. If you didn’t do so already, center the servo and remove the arm.

Page 14

21Fuel Tank Installationo 1. Locate the parts shown for the fuel tank. Assemble the stopper as shown. Install the two shorter aluminum tubes on the bo

Page 15

22o 6. Cut out two 1-3/4" x 4" [44mm x 102mm] pieces of 1/4" [6.4mm] thick latex foam rubber. Install the fuel tank

Page 16

23o 4. With the engine still in place, mark the four mounting holes using a pencil or a Great Planes Dead Center™ Engine Mount Hole Locator (

Page 17 - Horn Installation

24o 3. Locate a 2-56 x 36" threaded pushrod, one nylon clevis, and one silicone retainer. If you are using a two-stroke engine

Page 18

25o 6. Use your radio to set the servo to full throttle (you may have to reverse the travel direction of your servo). Install the servo arm onto the p

Page 19

26o 2. To mount the required RimFire brushless motor, you will need to purchase a Great Planes medium motor mount (GPMG1255). Disassemble your m

Page 20 - GLOW ENGINE INSTALLATION

27signal lead. Be sure to match the orange wire on the ESC lead to the white wire on the extension. Use a piece of 3/8" [9.5mm] heat shrink tu

Page 21 - Fuel Tank Installation

28o 5. The electric setup requires additional cooling through the battery compartment. Turn your model over and trim away the covering from th

Page 22 - Mount the Engine

29o 6. Plug a 6" [152mm] Y-harness (FUTM4130) into the aileron channel on your receiver. o 7. Locate the two 4-1/2" [114mm] strips o

Page 23 - Rig the Throttle

3PROTECT YOUR MODEL, YOURSELF & OTHERS… FOLLOW THESE IMPORTANT SAFETY PRECAUTIONS1. Your Zlin 526 Akrobat should not be considered a toy, but rath

Page 24 - UNUSED ARMS

30Cowl InstallationSeveral spots must be trimmed out on the cowl if using a glow engine. If you’re using the electric motor, no trimming is nec

Page 25 - Mount the Motor & ESC

31o 5. If you are using a glow engine, an additional cooling hole for the cylinder head is recommended. Cut out a 3/8" [9.5mm] wide hole.o 6.

Page 26

32o 2. Locate the oval shaped piece of wood supplied in this kit. Use epoxy to glue this into the base of the pilot figure.o 3. Position the pilot

Page 27 - Mount the Batteries

334. Use a piece of soft balsa or something similar to squeegee remaining water from under the decal. Apply the rest of the decals the same way.GET TH

Page 28 - Radio Installation

34FULLTHROTTLERUDDERMOVESRIGHTELEVATORMOVES DOWNRIGHT AILERONMOVES UPLEFT AILERONMOVES DOWN4-CHANNEL RADIO SETUP(STANDARD MODE 2)o 3. Make certain

Page 29

35o 2. Use a felt-tip pen or 1/8" [3mm]-wide tape to accurately mark the C.G. on the top of the wing on both sides of the fuselage. The C.

Page 30 - Cowl Installation

36Charge the Radio BatteriesFollow the battery charging instructions that came with your radio control system to charge the batteries. You sho

Page 31 - Pilot Installation (Optional)

37Always keep your radio on when plugging the motor batteries into the ESC. Stay clear of the propeller at all times: Some ESC un

Page 32 - Apply the Decals

38o 12. Make sure there are silicone retainers on all the clevises and that all servo arms are secured to the servos with the screws included

Page 33 - Check the Control Directions

39FlightFor reassurance and to keep an eye on other traffic, it is a good idea to have an assistant on the flight line with you. Tell him to remind you

Page 34 - Balance the Model (C.G.)

4Two-Stroke Optiono O.S. 46 AX two-stroke engine (OSMG0547)o O.S. Muffler Extension #873 (for 46AX engine using a standard muffler) (OSMG2578) ORo

Page 36 - PRECAUTIONS

5o Hobby Heat™ micro torch (HCAR0755)o Dead Center™ Engine Mount Hole Locator (GPMR8130)o AccuThrow™ Deflection Gauge (GPMR2405)o CG Machine™ (GPMR2400

Page 37 - CHECK LIST

6ORDERING REPLACEMENT PARTSReplacement parts for the Great Planes Zlin 526 Akrobat ARF are available using the order numbers in the Replacemen

Page 38 - Fuel Mixture Adjustments

7PREPARE FOR ASSEMBLYo 1. Before you begin assembling your model, use a covering iron set to a medium temperature (about 250° F [121°

Page 39 - HAVE A BALL!

8o o 3. Cut out three 1/2" x 1" [13mm x 25mm] pieces of thin card stock (not supplied). You may use construction paper, an old cereal box, o

Page 40

9o 10. Find the pre-drilled holes at each corner of each servo bay cover. Use a T-pin to poke holes though the covering and fit each servo bay cover to

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