Great-planes Giant Citabria 30cc/EP ARF - GPMA1435 User Manual

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Champaign, Illinois
(217) 398-8970, Ext 5
GPMA1435
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT
INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
WARRANTY
Great Planes
®
Model Manufacturing Co. guarantees this kit to
be free from defects in both material and workmanship at the
date of purchase. This warranty does not cover any component
parts damaged by use or modification. In no case shall Great
Planes’ liability exceed the original cost of the purchased kit.
Further, Great Planes reserves the right to change or modify this
warranty without notice.
In that Great Planes has no control over the final assembly or
material used for final assembly, no liability shall be assumed nor
accepted for any damage resulting from the use by the user of
the final user-assembled product. By the act of using the
user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated
with the use of this product, the buyer is advised to return
this kit immediately in new and unused condition to the
place of purchase.
To make a warranty claim send the defective part or item to
Hobby Services at the address below:
Hobby Services
3002 N. Apollo Dr. Suite 1
Champaign IL 61822 USA
Include a letter stating your name, return shipping address, as
much contact information as possible (daytime telephone
number, fax number, e-mail address), a detailed description of
the problem and a photocopy of the purchase receipt. Upon
receipt of the package the problem will be evaluated as quickly
as possible.
© 2014 Great Planes Model Mfg. A subsidiary of Hobbico, Inc.
Wingspan:
85 in [2160mm]
Weight:
14.5 16.5 lb [ 6570 7480 g]
Motor:
Great Planes RimFire 1.60 (63-62-250) Outrunner Brushless
Length:
62 in [1575mm]
Wing Area:
116 8 in
2
[75.3 dm
2
]
Wing Loading:
29 33 oz/ft
2
[88101 g/dm
2
]
SPECIFICATIONS
INSTRUCTION MANUAL
Radio: 5-channel minimum
Engine: 1.8 - 2 cu in [30 - 35cc] two-stroke gasoline engine
WARRANTY
Great Plane
s
®
Model Manufacturing Co.
®
guarantees this kit to
b
e free from defects in both material and workmanshi
p
at the
date of purchase. This warrant
y
does not cover an
y
component
p
arts damaged by use or modification. In no case shall
G
reat
Planes’ liabilit
y
exceed the ori
nal cost of the
pu
rchased kit.
F
urther, Great Planes reserves the right to change or modify this
warranty without notice.
In that Great Planes has no control over the final assembl
y
or
material used
f
or
f
inal assembly, no liability shall be assumed nor
accepted for any damage resulting from the use by the user of
t
his kit immediately in new and unused condition to the
p
lace of
p
urchase.
T
o make a warrant
y
claim send the defective part or item to
Hobb
y
Services at the address belo
w:
Hobb
y
Services
3
002 N. A
p
ollo Dr. Suite 1
C
hampaign IL 61822 US
A
Include a letter stating your name, return shipping address, as
W
i
ngspan
:
85 in
1
6
0
mm
]
W
eight
:
14
.
5
1
6
5
l
l
b
b
[
[
65
6
7
0
7480
g
]
Mo
to
r:
Great Planes RimFire 1.60 (63-62-250) Outrunner Brushles
s
L
engt
h
:
62
i
n
[
15
7
5
mm
]
W
i
n
g
Are
a:
116 8
i
n
2
[
7
5
.
3
d
m
2
]
W
i
ng Load
i
ng
:
2
9
33
o
z/
f
t
2
[
8
8
10
1
g/
dm
2
]
S
PE
C
IFI
C
ATI
O
N
S
Ra
di
o:
5-
ch
an
ne
l
mi
ni
mu
m
m
En
g
ine
:
1.8 - 2 cu in
[
30 - 35cc
]
two-
ke
ke
g
asoline en
g
in
e
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1 2 3 4 5 6 ... 43 44

Summary of Contents

Page 1 - INSTRUCTION MANUAL

Champaign, Illinois(217) 398-8970, Ext [email protected] THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT

Page 2 - Scale Competition

10❏ 3. Slide the landing gear into the slots in both sides of the fuselage and place the aluminum doubler onto the landing gear. Secure the doubler an

Page 3 - Engine Recommendations

11❏ 3. Remove the fin and stabilizer from the fuselage. Cut the covering from the stabilizer just inside of the lines you have drawn. Be careful to on

Page 4 -  3/4" [19mm]

12❏ 6. Mix 1/4 ounce of 30 minute epoxy. Use a toothpick to apply a small amount of glue into each of the hinge holes in the stab and both halves of t

Page 5 - KIT CONTENTS

13❏ 4. Install and then remove a #4 x 3/8" sheet metal screw into each of the holes. Apply a drop of thin CA glue into each of the holes to harde

Page 6 - ASSEMBLE THE WING

14❏ 9. Just like the elevator there is a plywood plate at the bottom of the rudder. Install the clevis into the second hole from the bottom of a contr

Page 7

15❏ 4. On the bottom of the fuselage just ahead of the rudder are two pre-drilled holes. Insert and then remove a #4 x 3/8" [9.5mm] screw into ea

Page 8 - HOW TO SOLDER

16of the stab. Assemble another clevis and brass coupler the same as you did in step 6. Install the clevis assembly into the bracket and then insert t

Page 9 - ASSEMBLE THE FUSELAGE

17four 8-32 x 3/4" [19mm], flat washers, lock washers and a drop of threadlocker. When positioning the motor adjust the mount so that the distanc

Page 10

18❏ 11. Included in the kit is a small plywood plate to cover a portion of the hole that the motor leads pass through. Place the plate against the fir

Page 11

19INSTALL THE ENGINE,THROTTLE/CHOKE SERVOSAND IGNITION SWITCHThe following engine mounting instructions show the installation of the DLE30 side exhaus

Page 12

2TABLE OF CONTENTSINTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . .

Page 13

20❏ 5. Install a 2-56 ball link and 2-56 nuts to both the throttle and the choke. Be sure to apply a drop of thread locker to the threads on the ball

Page 14 - Mount the Tail Wheel, Bracket

21❏ 10. Install fuel lines onto the brass tubes from the fuel tank. To route the fuel lines as shown here you will need to use a 6" [152mm] lengt

Page 15

22❏ 15. Thread a 2-56 x 6" [152mm] threaded wire into the nylon ball link you cut.❏ 16. Slide the wire into the tube, inserting it through the fr

Page 16 - ELECTRIC MOTOR INSTALLATION

23❏ 19. Slide the support over the wire and position it over the pushrod tube in the approximate location shown. The exact placement is not critical,

Page 17

24❏ 27. Make all of the required connections between the battery, switch harness and the ignition module following the instructions with the engine.❏

Page 18

25❏ 30. These three photos show three engine installations and the plywood plate installed to assure the ignition leads do not touch the muffler.INSTA

Page 19 - AND IGNITION SWITCH

26❏ 4. Slide the cowl over the engine and then slide the ring assembly onto the engine. Be sure the ring assembly fits tight against the face of the e

Page 20

27❏ 9. We have shown the installation of the DLE stock muffler. Doing so will require you to cut more of the cowl away than you may like. A Pitts styl

Page 21

28INSTALL THE WHEELS, WHEEL PANTS AND WING STRUTS❏ 1. Cut the two wheel axles to a length of 1-13/16" [46mm]. Install the axle to the main landin

Page 22

29wheel pant. Adjust the wheel collars to be sure the wheel is centered in the pant and does not bind against it. Repeat this for the remaining wheel

Page 23

3of the model” rule does not apply. To receive the five points for scale documentation, the only proof required that a full size aircraft of this type

Page 24

30❏ 10. Install an angled bracket to the end of each strut with a 4-40 x 1/4" [6mm] socket head cap screw, 4-40 lock washer and 4-40 nut. Be sure

Page 25 - INSTALL THE COWL

31❏ 17. Secure the opposite end of the interplane strut to the bracket you installed in the wing with a 4-40 x 1/2" [13mm] socket head cap screw,

Page 26

32❏ 2. Install your receiver battery of choice to either side of the fuselage. Place a piece of R/C foam rubber under the battery and secure the batte

Page 27

33❏ 3. For our installation we applied heat shrink tubing to the aileron and flap servo leads and applied glue to the heat shrink, gluing them to the

Page 28 - PANTS AND WING STRUTS

34to be built up to make the pilot sit tall enough in the cockpit. We used the Great Planes sport pilot and added a block of balsa to the base and san

Page 29

35❏ 11. Included in the kit is a screen that can be glued in the front of the cowl to add a nice scale detail. This installation is optional. If you i

Page 30

36APPLY THE DECALSRefer to these pictures and the pictures on the box to determine the location for the decals. Use the following instructions to appl

Page 31 - INSTALLATION

37Measure the high rate elevator throw first…❏ 2. Hold a ruler vertically on your workbench against the widest part (front to back) of the trailing ed

Page 32 - PILOT AND SPINNER

38❏ 2. With the wing attached to the fuselage, all parts of the model installed (ready to fly) and an empty fuel tank, place the model on a Great Plan

Page 33

39ENGINE SAFETY PRECAUTIONSFailure to follow these safety precautions may result in severe injury to yourself and others.● Keep all engine fuel in a

Page 34

4Motor Recommendations❍ Great Planes RimFire 1.60 63-62-250 Outrunner Brushless (GPMG4795)❍ Great Planes large motor mount (GMPG1260)❍ Great Planes

Page 35

40❏ 8. Make sure all hinges are securely glued in place.❏ 9. Reinforce holes for wood screws with thin CA where appropriate (servo mounting screws, co

Page 36 - Set the Control Throws

41handling relatively easy. We would recommend that whenever possible you take off and land into the wind. Taking off in a cross wind or landing cross

Page 37 - Balance the Model (C.G.)

42This model belongs to:NameAddressCity, State, ZipPhone NumberAMA Number

Page 38

43DLE 35RA MOUNTING PATTERN70mm80mm54mmThis pattern is oriented for an inverted engine installation. Examine the mounting holes onthe engine and be su

Page 40 - Fuel Mixture Adjustments

5these measurements anyway. To view this information visit the web site at www.greatplanes.com and click on “Technical Data.” Due to manufacturing tol

Page 41

6PREPARATIONS❏ 1. If you have not done so already, remove the major parts of the kit from the box and inspect for damage. If any parts are damaged or

Page 42 - This model belongs to:

7❏ ❏ 7. Install the servo cover to the wing securing them to the wing with four #2 x 3/8" [9.5mm] screws and four #2 flat washers.❏ ❏ 8. Tape the

Page 43 - RIMFIRE 1.60

8HOW TO SOLDER1. Roughen the end of the pushrod with coarse sandpaper where it is to be soldered. Use denatured alcohol or other solvent to thoroughly

Page 44

9❏ 18. The kit includes two 5/16" x 1-5/16" [8 x 35mm] wood dowels and one 5/16" x 1-1/8" [8 x 30mm] wood dowel. Using 5 minute ep

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